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Mini Pleat Commercial Air Filters

The Air Filters Incorporated SuperFLO Max extended surface, mini-pleat filters are designed for use in environments where low airflow resistance, high dust holding capacity, and long service life are crucial. The SuperFLO Max has five times the media surface area when compared to standard pleated air filters resulting in a lower energy cost and a longer service life. Mini-Pleat filters are often used in hospitals, airports, industrial and manufacturing plants, pharmaceutical facilities, cleanrooms, data centers, and so much more!

The SuperFLO Max is constructed using a heavy-duty metal, plastic, or beverage board frame with micro-fiberglass filter media. Adhesive beads ensure even airflow and filter strength. The micro-fiberglass filter media is resistant to moisture and will not promote the growth of bacteria, mold, mildew, or fungi in normal operating environments. The media pack is securely bonded with a urethane adhesive to the metal frame eliminating air bypass and creating an airtight seal.

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Mini Pleat Air Filters

Mini Pleated Commercial Air Filters

Mini-pleat filters, also known as extended surface filters, are designed for commercial and industrial environments, where capturing both small and large contaminants with minimum airflow restriction is required. Mini-pleat filters are manufactured by pleating a micro-glass or synthetic media into a filter pack using adhesive beads to ensure proper pleat spacing, even airflow and filter strength. The filter pack is securely bonded into either a plastic, die-cut, particle board, or metal frame. Mini-pleat filters are available in a MERV 11, 13, 14, 16, HEPA or ULPA rating.

Pressure drop​ for mini-pleat filters varies depending on the filter size, type of media (micro-glass or synthetic), and the efficiency rating. To view the pressure drop of our various mini-pleat filters please view our mini-pleat line cards located on the mini-pleat page. 

Applications of Mini Pleat Filters

These extended surface filters are tested and certified to be used in air filtration systems that require medium to high filtration efficiency such as: hospitals, health care facilities, educational institutions, microprocessor manufacturing and much more.

Features Provided by Mini Pleat Filters

  • Media produced from glass microfibers are moisture resistant and will not support microbial growth.
  • Rigid construction
  • Long service life
  • Savings in energy costs
  • Excellent option for meeting the requirements of medium to high efficiency filtration.
  • Available in 2-inch, 4-inch, 6-inch or 12-inch depths to match your filter rack

Upstream/Downstream Gasket Configuration

A gasket is used on filters to ensure that filter is properly sealed against their mounting frame to eliminate air bypass. This gasket can be placed upstream, meaning its placed on the side of the filter where the air enters the filter. Downstream gasketing is when the gasket is placed on the air exiting side of the filter. Gasketing can also be placed on both upstream and downstream if required. 

  • MERV means Minimum Efficiency Reporting Value which was developed by the American Society of Heating, Refrigeration and Air Conditioner Engineers, ASHRAE. MERV values vary from 1 to 16. The higher the MERV value the more efficient the filter will be at trapping airborne particles and pollutants.
  • DOP​ is a test method that measures the penetration, in percent, of the quantity of 0.3 micrometer (0.3 μm) aerosol of DOP (Dioctylphthalate) that passes through an air filter. DOP95 filters are designed for use in HVAC applications requiring cleaner air than is possible with an ASHRAE/MERV rated filter, but where HEPA filtered air is not required. The filters are rated at 95% on 0.3 μm particles.
  • HEPA is an acronym for “High Efficiency Particulate Air” or “High Efficiency Particulate Arrestance”. This acronym refers to a filter that is manufactured, tested, certified, and labeled in accordance with current HEPA filter standards.
  • ULPA stands for “Ultra Low Penetration Air”. An ULPA filter can remove up to 99.999% of dust, pollen, mold, bacteria, and other airborne pollutants with a size of 0.12 microns (0.12 μm) or larger.

 

Upstream/Downstream Gasket Configuration

 

A gasket is used on filters to ensure that filter is properly sealed against their mounting frame to eliminate air bypass. This gasket can be placed upstream, meaning its placed on the side of the filter where the air enters the filter. Downstream gasketing is when the gasket is placed on the air exiting side of the filter. Gasketing can also be placed on both upstream and downstream if required. 

Customize Your Air Filter in 4 Easy Steps

Step 1
APPLICATION
Step 2
EFFICIENCY
Step 3
DIMENSIONS
Step 4
DELIVERY

Air Filters, Inc. is committed to providing a "one-stop shop" for all of your air filtration requirements. As an air filter manufacturer, we are uniquely positioned to custom make any and all types of air filters.

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